2019 Zeman SBA Compact Plus 1100, Installed in 2020

Year of Manufacture: 2020

Technical Specifications:

Pneumatic Supply: 8 bar [116 psi], 50 L/min (400 NL) (1/2") [13 gallon/min]
Shielding Gas Connection: M21-ArC-18 / EN ISO 14175, 5 bar [73 psi] / 2.2 m³ (3/8") [78 ft³/h]
Hydraulic Supply: 160 bar [2321 psi], 231 L/min [6.1 gallon/min]
Hydraulic Tank: 150 L [39.6 gallons], Mineral oil HLP
Network Connection: 1 Gbit
Power: 100 kW
Voltage, Phase, Frequency: 400V, 3 phases + neutral, 50Hz / 60Hz
Full-Load Amperage: 150A
Backup Fuse: Provided by the installer with 160A
Short Circuit Current Rating of Protective Device:** 65kA / 480VAC, 10kA rms symmetrical, 400V max.
Full Load Current of Largest Motor: ~32A
Control Voltage: 24 VDC

Machine Composition:

Laser Measurement: Defines material dimensions and locates the zero-reference point.
Tack & Weld Robot: Fully automated and perfect beam assembly.
Parts Scanning Unit: Conducts a full quality check of all ADD parts, comparing results
with the 3D model.
Parts Robot: Precisely positions ADD parts to their exact weld location.
Integrated Profile Turning Device: Rotates beams a full 360° for continuous automated
production.
Profile Clamping Unit: Secures the main profile for tacking and welding.
Machine Control: Provides full automation with real-time monitoring from a safe
distance.
ProFIT Software: Enables semi-automated generation of assembly and welding
workflows.
2nd Welding Tower including SYNCRO II
Automatic Infeed System for Main Profile with Cross Conveyors
Automatic Unloading System for Main Profile

-(2) Welding Robot System
-Multilayer (a8, a10, a12, a15)
-Angle and T-parts handling (Application for angle profiles as ADD part)
-Operator platform
-Automatic outlet system (unloading) 12m
-Automatic inlet system (profile entry) 12m
-Table for ADD parts (stationary)
-Beam turning tables (turn-over system)
-Handlingsrobot IRB6700
-Magnetgripper Type 1, 3, 5
-Auto turning station for ADD parts
-Camera system for remote support
-Safety fences and devices

Functions and Capabilities:

Beam Sizes:

Length: 9.8' – 39.4' (3000 mm – 12000 mm)
Actual length is: 9.8' – 40'-4" (3000 mm – 12294 mm)
Height: 5.9" – 43.3" (150 mm – 1100 mm)
Width: 3.1" – 19.7" (80 mm – 500 mm)
The longest beam is 40ft

Beam Types:

Hot rolled and welded H-beams: 3.1" × 5.9" – 19.7" × 43.3" (80 × 150 – 500 × 1100 mm)
Rectangular and square tubes: 3.1" × 3.1" – 11.8" × 19.7" (80 × 80 – 300 × 500 mm)
U-channels: 3.1" × 8.7" – 4.3" × 15.7" (80 × 220 – 110 × 400 mm)
SIN beam (optional): 4.7" × 13.1" – 17.7" × 42.1" (120 × 333 – 450 × 1070 mm)

Weight:

-Additional parts: 0 – 440 lbs (0 – 200 kg)
-Max. beam weight (including add-on parts): Up to 13,230 lbs (6000 kg)

Control Systems & Power Supply:

Software:

Machine controls: SIMATIC S7 – PLC SIEMENS
PC - User Interface
Robot application software by ZEMAN
Laser scan/detecting software by ZEMAN