2023 CLOOS CS-30 Robotic Welding System

Robotic Welding System Summary:

Program run time: 379 hours 40 minutes

Robot Technology Included:

QIROX Welding Robot QRC 410-E: Maximum load: 15 kg
Working space: Ø 4500 mm
Equipped with QC 2 Master control unit.

Includes:

5m connecting cable (fixed connection).
Teach pendant with LED-backlit 8.4" touchscreen.
PHG connecting cable with fiber optics (8m).
Integrated welding interface with welding software.
16 digital in-/outputs, serial interface, CAN-Bus, keyboard.
2 USB interfaces, 8GB flash memory, 24V buffer module.
Expandable to support up to 9 external axes.

Testing and Functionality:
The system includes welding and functionality tests at the supplier’s factory
One power source was integrated during testing

Accessories:
Qirox Controller: Includes 5 pluggable cables
Additional price per meter for accessories tailored to QRC/QRH models
Ready for interface integration with Qineo/Quinto II

Includes:
Cover plug panel QC2 Master
900W roof cooling unit

Software: Includes a point editor for precise programming.

Sensor Technology: Touch Sensor (Qineo 60V) and touch sensor gas nozzle for optimal performance.
Arc Sensor: Measures the torch's position during welding. Adjusts the robot’s path in real-time to compensate for deviations caused by heat distortion, ensuring accuracy.

Welding Technology Included:

1. Welding System Overview

Qineo Pulse A 450A (CAN): Without operating module.

Operating Module Premium (5m RPU): Comes with a wall holder for secure mounting
Connecting Cable: Qirox-Qineo CAN Bus (8m)

2. Cabling and Connectivity

Earth Cable: 2 units (lump sum)
Cable Assembly (CAW600-H): For connection between the wire drive unit and power source

3. Wire Drive System

Wire Drive Unit (QN-WD-A3): Model: RE/SZ/W/DFW/WEC for Qineo
Torch Cable: ROB-SP CAW-2.65H-SZ-F QRC
Torch System Compatibility: Qineo QWD-A-SZ and QWD-AR-SZ

Torch and Accessories:

Connecting Flange (QRC): Includes torch bracket (10°) for MRW, complete with a collision sensor.
Robot Welding Torch (MRW 380-35°-78/273) Comes with a setting jig for MRW

Torch Cleaning Unit (CMR-8-C):
Overhead model with: Wire cutter
Reamer for MRW 380/510 evo

Accessories:

Connecting cable (CMR to QIROX Controller)
Bracket for CMR-8C (QRC 410-E)

Wire Barrel Accessories

Liner for Wire Guiding: Type 13/8, 5m total
Protective Hose for Wire Guiding: Type blue/18, 5m total.
Connection Nipple for Wire Guiding: Compatible with liner 13/8 and protective hose blue/18.

Robot Peripheral Equipment Included:

Base Plate: Configuration: Overhead installation
C-6kN C-Frame: Compatible Model: QRX-E

Technical Data:

Load Capacity: 6kN
Robot Mounting Height: 2400-3600mm
Robot Center of Rotation: 1150-2400mm

Positioner Included:

DH-TC-10kN Positioner
Type: Two-station positioner with horizontal indexing station and changeover capability.

Technical Data:

Maximum Load per Station: 10kN (2248 lbs)
Maximum Nominal Torque: 1000Nm
Maximum Tilting Moment: 2450Nm
Mass Moment of Inertia: 150kgm²
Maximum Turning Speed: 120°/sec
Face Plate Diameter: 400x400mm
Clamping Length: 3500mm (137”)
Free Turning Radius: 750mm (59”)

Interface Control & Safety Included:

Safety Fence
Material: Corrugated grid with protective curtain or sheet metal
Configuration: 1-meter modules
Quantity: 24 units

Central Voltage Supply
Type: Qirox Controller Basic
Application: For a robot and a power source.
Current Rating: 35A

Machine Protection Inquiry
Applicable to the 1st axis
Models: QRC/QRH

Light Curtain:

Height: 1530mm
Beam Distance: 30mm
Maximum Range: 18m

Start Preselection: Configuration: Single station.
Swing Doors

Material: Sheet metal.